PRODUCT

BHT 1060CE
Automatic Die Cutting and Creasing Machine With Stripping




Partial Introduction


Feeder(4 suction and 6 delivery)

The paper feeding unit, designed based on an advanced technology platform, ensures precise, stable, and reliable performance, enabling smooth transportation of various paper types—from 80g thin paper to corrugated cardboard up to 4mm thick.

Ultrasonic double sheet detector

Ultrasonic double sheet detection system with effortless calibration, precise operation, and protection against surface scratches.

Carbon fiber gripper bar

High-tech carbon fiber gripper bar, driven by a large-angle intermittent mechanism, ensures smooth paper feeding with multi-imposition layouts and minimal connection points, delivering high productivity with minimal plate scattering.Safety gripper chain lock automatically secures the gripper drive chain during production stops, malfunctions, or safety device activation, ensuring operator safety.

Variable speed worm gear drive device

The system features a unique worm gear crank mechanism driving an toggle-type high-precision flatbed die-cutting lower workstation. With short cutting stroke and large dynamic angle, it enables efficient multi-up high-speed operation.

Micro-adjustable die cutting plate

5mm hardened cutting plate or 4+1mm sandwich plate on top of 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment device for quick set up and easy change over.

Die-cutting chase with quick locking device

Adopt the center line quick positioning installation device, and the stripping board can quickly installed.

Advanced plate quick locking device

Advanced quick tooling set up system ensures fast plate change over and hence high productivity at stripping stations.

Gripper margin stripping device

The gripper stripping device can automatically convey gripper waste edges out of the machine and achieve four-frame stripping.

Main unit cooling/lubrication mechanism

Automatic oil pumping circulation cooling device ensures the lubrication of the main machine during long-term high-speed operation and maintains the normal temperature of the lubricating oil of the main machine.

Non-stop roll-up curtain type paper delivery device

Main collecting device and Auto non-stop roll-up type auxiliary collecting device switch automatically without any operation, significantly enhancing productivity.

Germany vaccum pump

Blow-suction dual-purpose vacuum pump of German Becker brand.

Auto lubrication system

The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil.

Configurations


Conveying UnitBHT-1060CE
01. Non-stop high-speed paper feeding section〇
02. Fish-scale powerful paper suction feeder head with 4 suction and 6 delivery. The suction head can be adjust to various suction angles according to the deformation of the paper〇
03. Adjustable suction blower, suction head and air separation valve processed with ultra-hard alloy〇
04. Triple feeder head anti-collision device〇
05. Horizontal paper separation blower〇
06. The main and auxiliary stacking tables alternate without stopping, and the feeder operates without stopping〇
07. Electrical left/right fine-tuning device for the main feed pile〇
08. The pre-stacking device is equipped with rails so that the operator can accurately and conveniently send the stack of paper into the feeder〇
09. The paper alignment adjustment device can manually adjust the distance before the paper reaches the gauge without stopping the machine〇
10. Large inclined paper table, suitable for high-speed conveying of thin paper and curved paper〇
11. Slowdown mechanism for sheet feeding at the front gauge〇
12. Ultrasonic double sheet detection system with effortless calibration, precise operation, and protection against surface scratches〇
13. Four front gauges can be adjusted individually〇
14. Paper pressing device, more smoothly send the curved paper to the front gauge〇
15. Push-pull dual-purpose side gauges, one set for the operation side and one set for the transmission side. Side gauges can be adjusted between push-pull gauges to meet different paper requirements〇
16. Photoelectric detection of side gauge and front gauge〇
17. Imported paper feeding belt and stainless steel transfer plate〇
18. Pneumatic lifting device for paper feeding frame〇
19. PLC and electronic cam control the timing of the whole machine
20. Blow-suction dual-purpose vacuum pump of German Becker brand〇
21. If the paper is not in place, it can force the gripper open and close〇
Die-cutting Unit
01. The entire machine casting is made of QT-700-2 nodular cast iron〇
02. Imported worm gear, worm gear and 40cr crankshaft〇
03. The variable-speed worm gear transmission mechanism features a short die-cutting stroke and a large moving angle, which is conducive to the high-speed operation of small connection points in multiple impositions. It has high production efficiency and is not prone to the scattering of the imposed layout〇
04. A complete set of high-tech carbon fiber gripper bars and positioning structure, fine steel small gripper teeth and supporting gripper plates. The gripper bars adopt an adjustable gripper bar structure〇
05. Imported main drive chain〇
06. Imported intermittent splitter〇
07. Imported synchronous belt and pulley drive〇
08. Imported torque limiting overload protector〇
09. Imported pneumatic clutch brake device〇
10. Pressure regulating device, which can realize accurate control of pressure through PLC touch screen buttons〇
11. Die-cutting pressure is measured directly and accurately by deformation measuring device and displayed on the human-machine interface.〇
12. Die-cutting base plate and die mould rotary device〇
13. The 15mm die-cut steel backing plate is equipped with a 5mm combined lower backing plate center positioning structure +/-0.9mm vertical and horizontal fine-tuning device, which makes plate changing fast and simple, reducing the time for plate replenishment〇
14. The connection between the die cutting plate and the chase adopts the form of grasping snail and screws, adopt central positioning system, which is fast and accurate〇
15. The die-cutting frame has a fine-tuning function to facilitate the adjustment of the frame〇
16. The die-cutting chase and the lower mat are locked by the Japan SMC gas regulator, which can prevent improper locking of the upper frame caused by human error during installation〇
17. SIEMENS(INNOMOTICS) brand main motor〇
18. Japan SMC air pressure detection device, low air pressure alarm〇
19. Equipped with an air storage tank to ensure the stability of the air pressure of the whole machine〇
20. The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil〇
21. Automatic oil pumping circulation cooling device ensures the lubrication of the main machine during long-term high-speed operation and maintains the normal temperature of the lubricating oil of the main machine.〇
Stripping Unit(Three frames and four sides)
01. Upper waste transmission mechanism〇
02. Users can choose whether to use the stripping function by lifting upper stripping frame〇
03. The upper stripping frame adopts pneumatic quick lock device〇
04. Pull-out drive mechanism with quick locking function for intermediate negative stripping frame〇
05. The installation of the middle stripping board adopts the center line quick positioning installation method, and the stripping board can be quickly installed. The upper and lower frames operate while the middle frame remains stationaryso there are fewer connection points, and the plate is not prone to coming apart〇
06. Center positioning is adopted for the lower stripping frame〇
07. Lower stripping transmission mechanism〇
08. High efficiency and smooth CAM movement curve drives large moving angle stripping and full stripping tools to ensure stripping at high speed〇
09. Stripping frame has micro-adjustment device with digital display〇
10. Stripping gripper bar positioning device〇
11. Funnel type waste collection device〇
12. The gripper stripping device can automatically convey gripper waste edges out of the machine and, with the stripping slideway, they can automatically slide into the main stripping channel〇
Delivery Unit
01. Roll-up curtain type auxiliary paper delivery device, can realize non-stop paper delivery〇
02. Adjustable mechanical paper delivery brush press mechanism to help gripper bar discharge and stack paper〇
03. Paper delivery alignment device〇
04. Photoelectric detection of upper and lower limit switches can effectively prevent the paper stacking table from excessive paper pile stacking and paper curling up〇
05. The delivery section can control the machine through a 7” touch screen〇
06. The two-way auxiliary air blowing for paper delivery and the manual sampling mechanism make the operation convenient〇
07. Spring chain adjustment device: Adjusting the tension of spring chain can reduce the inertia impact during the steerings of the gripper bar, and maintain the balanced tension of the chain〇
Electrical unit
01. Germany Siemens PLC control system〇
02. The die-cutting unit and the delivery unit adopt 10.4-inch and 7-inch Germany Siemens touch screens〇
03. The machine adopts Germany Moeller brand relays, AC contactors, air switches and buttons, to ensure the stability and reliability of electrical parts〇
04. The machine adopts Japanese Omron brand photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action〇

Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △

Main Technical Parameter


ModelBHT-1060CE
Max. Sheet Size1060×760mm
Min. Sheet Size400×350mm
Max. Cutting Size1060×745mm
Min. Gripper Margin9-17mm
Min. Width of Cuts10-18mm
Cutting Rule Height23.8mm
Inner Chase Size1080×790mm
Stock RangeCardboard: 80-2000g/m²,0.1-2mm
Corrugated board: ≤4mm
Die Cutting Accuracy≤±0.075mm
Max. Die Cutting Force300T
Max. Working Speed9000s/h
Max. Feeder Pile Height1630mm(With pallet)
Max. Delivery Pile Height1480mm(With pallet)
Main Motor Wattage15KW
Full Load Wattage24KW
Air RequirementPressure: 0.6-0.7Mpa, Flow: ≥0.37m3/min
Net Weight of Machine21T
Machine Dimensions7715×4466×2301mm(L×W×H) (L: paper prepared track included, W: platform included)
Machine Dimensions (Including Die Preloader)7715×5366×2301mm(L×W×H) (L: paper prepared track included, W: platform included)

Process Flow


Drawing